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EUP8054/8054X Standalone Linear Li-Ion Battery Charger With Thermal Regulation in ThinSOT
DESCRIPTION
The EUP8054 is a complete constant-current/constantvoltage linear charger for single cell lithium-ion batteries. Its ThinSOT package and low external component count make the EUP8054 ideally suited for portable applications. Furthermore, the EUP8054 is specifically designed to work within USB power specifications. No external sense resistor is needed, and no blocking diode is required due to the internal MOSFET architecture. Thermal feedback regulates the charge current to limit the die temperature during high power operation or high ambient temperature. The charge voltage is fixed at 4.2V, and the charge current can be programmed externally with a single resistor. The EUP8054 automatically terminates the charge cycle when the charge current drops to 1/10th the programmed value after the final float voltage is reached. When the input supply (wall adapter or USB supply) is removed, the EUP8054 automatically enters a low current state, dropping the battery drain current to less than 2A. The EUP8054 can be put into shutdown mode, reducing the supply current to 25A. Other features include charge current monitor, undervoltage lockout, automatic recharge and a status pin to indicate charge termination and the presence of an input voltage.
FEATURES
Programmable Charge Current Up to 800mA No MOSFET, Sense Resistor or Blocking Diode Required Complete Linear Charger in ThinSOT Package for Single Cell Lithium-ion Batteries Constant-Current/Constant-Voltage Operation with Thermal Regulation to Maximize Charge Rate Without Risk of Overheating Charges Single Cell Li-Ion Batteries Directly from USB Port Preset 4.2V Charge Voltage with 1% Accuracy Charge Current Monitor Output for Gas Gauging Automatic Recharge Charge Status Output Pin C/10 Charge Termination 25A Supply Current in Shutdown 2.9V Trickle Charge Threshold (EUP8054) Available Without Trickle Charge (EUP8054X) Soft-Start Limits Inrush Current Available in TSOT-25, TDFN-6(3mm*3mm) Package RoHS Compliant and 100% Lead (Pb)-Free
APPLICATIONS
Cellular Telephones/ PDAs/ MP3 Players Charging Docks and CradIes Bluetooth Applications
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Typical Application Circuit
Figure 1. 600mA Single Cell Li-ion Charger
Figure 2. USB/Wall Adapter Power Li-Ion Charger
Figure 3. Full Featured Single Cell Li-Ion Charger
Figure 4. 800mA Li-Ion Charger with External Power Dissipation
Figure 5. Basic Li-Ion Charger with Reverse Polarity Input Protection
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Pin Configurations
Package Type Pin Configurations
TSOT-25
TDFN-6
Pin Description
PIN TSOT-25 TDFN6 DESCRIPTION
CHRG GND BAT VCC PROG N/C
1 2 3 4 5
1 2 6 4 3 5
Open-Drain Status Output Ground Charge Current Output Positive Input Supply Voltage Charge Current Program, Charge Current Monitor and Shutdown Pin. No connection
Pin Functions
CHRG :Open-Drain Charge Status Output. When the battery is charging, the CHRG pin is pulled low by an internal N-channel MOSFET. When the charge cycle is completed, a weak pull-down of approximately 12A is connected to the CHRG pin, indicating a "AC present" condition. When the EUP8054 detects an undervoltage lockout condition, CHRG is forced high impedance. GND : Ground. BAT : Charge Current Output. Provides charge current to the battery and regulates the final float voltage to 4.2V. An internal precision resistor divider from this pin sets the float voltage which is disconnected in shutdown mode. VCC : Positive Input Supply Voltage. Provides power to the charger. VCC can range from 4.35V to 6.5V and should be bypassed with at least a 1F capacitor. When VCC drops to within 30mV of the BAT pin voltage, the EUP8054 enters shutdown mode, dropping IBAT to less than 2A.
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Pin Functions (continue)
PROG: Charge Current Program, Charge Current Monitor and Shutdown Pin. The charge current is programmed by connecting a 1% resistor, RPROG, to ground. When charging in constant-current mode, this pin servos to 1V. In all modes, the voltage on this pin can be used to measure the charge current using the following formula:
I BAT = VPROG / R PROG * 1000
(
)
The PROG pin can also be used to shutdown the charger. Disconnecting the program resistor from ground allows a 3A current to pull the PROG pin high. When it reaches the 1.94V shutdown threshold voltage, the charger enters shutdown mode, charging stops and the input supply current drops to 25A. This pin is also clamped to approximately 2.4V. Driving this pin to voltages beyond the clamp voltage will draw currents as high as1.5mA. Reconnecting RPROG to ground will return the charger to normal operation. N/C: No connection.
Ordering Information
Order Number Package Type Marking Operating Temperature range
EUP8054OIR1 EUP8054XOIR1 EUP8054RIR1
TSOT-25 TSOT-25 TDFN-6
UNxx UXxx xxxx 8054N
-20 C to 70C -20 C to 70C -20 C to 70C
EUP8054/X
1/4
1/4
1/4
1/4
Lead Free Code 1: Lead Free 0: Lead Packing R: Tape& Reel Operating temperature range I: Industry Standard Package Type O: TSOT R:TDFN
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Absolute Maximum Ratings
Input Supply voltage, (Vcc) ------------------------------------------------------------------------- -0.3 to +6.5V PROG ------------------------------------------------------------------------------------------- -0.3V to VCC +0.3V BAT ----------------------------------------------------------------------------------------------------- -0.3 to +6.5V CHRG --------------------------------------------------------------------------------------------------0.3 to +6.5V BAT Short-Circuit Duration -------------------------------------------------------------------------- Continuous BAT Pin Current --------------------------------------------------------------------------------------------- 800mA PROG Pin Current ------------------------------------------------------------------------------------------- 800A Maximum Junction Temperature, ------------------------------------------------------------------------ 125C Operating Ambient Temperature Range (Note 2) ----------------------------------------------- -40C to 85C Storage Temperature Range ----------------------------------------------------------------------- -65C to 125C Lead Temperature (soldering, 10s) ----------------------------------------------------------------------- 300C
Electrical Characteristics over Recommended Operating Free-Air Temperature Range
Otherwise specifications are at TA=25J . VCC=5V, unless otherwise noted.
Symbol
VCC
Parameter
Input Supply Voltage
Conditions
Charge Mode (Note 4),RPROG = 10k Standby Mode (Charge Terminated) Shutdown Mode (RPROG Not Connected, VCC < VBAT, or VCC < VUV) 0J TA 85J , IBAT = 40mA RPROG = 10k, Current Mode RPROG = 2k, Current Mode Standby Mode, VBAT = 4.2V Shutdown Mode (RPROG Not Connected) Sleep Mode, VCC = 0V VBAT < VTRIKL, RPROG = 2k (Note 5) RPROG = 10k, VBAT Rising (Note 5) RPROG = 10k (Note 5)
EUP8054 Min. Typ. Max.
4.35 350 200 25 6.5 2000 500 50
Unit
V A
ICC
Input Supply Current
VFLOAT
Regulated Output (Float) Voltage
IBAT
BAT Pin Current
4.158 100 475 0
4.2 110 510 -2.5 1 1 50 2.9 80 3.7 200 1.94 100 30 0.10 0.10 1.03 12
4.242 120 545 -6 2 2 70 3.0 110 3.85 300 2.05 140 50 0.115 0.115 1.10 20
V mA mA A A A mA V mV V mV V mV mA/mA V A
ITRIKL VTRIKL VTRHYS VUV VUVHYS VMSD VASD ITERM VPROG I CHRG
Trickle Charge Current Trickle Charge Threshold Voltage Trickle Charge Hysteresis Voltage VCC Undervoltage Lockout Hysteresis Manual Shutdown Threshold Voltage VCC - VBAT Lockout Threshold Voltage C/10 Termination Current Threshold PROG Pin Voltage
20 2.8 60 3.55 150 1.85 70 5 0.085 0.085 0.96 7
VCC Undervoltage Lockout Threshold From VCC Low to High PROG Pin Rising VCC from Low to High VCC from High to Low RPROG = 10k (Note 6) RPROG = 2k RPROG = 10k, Current Mode V CHRG = 5V
CHRG Pin Weak Pull-Down Current
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Electrical Characteristics Over Recommended Operating Free-Air Temperature Range
Otherwise specifications are at TA=25J . VCC=5V, unless otherwise noted.
Symbol
V CHRG
Parameter
CHRG Pin Output Low Voltage
Conditions
I CHRG = 5mA VFLOAT-VRECHRG
EUP8054 Min. Typ. Max.
0.35 100 150 120 600 0.6 200
Unit
V mV
J
GV RECHRG Recharge Battery Threshold Voltage TLIM RON tSS Junction Temperature in Constant Temperature Mode Power FET "ON" Resistance (Between VCC and BAT) Soft-Start Time
m[ s 4.5 2500 ms s A
IBAT = 0 to IBAT =1000V/RPROG VBAT High to Low IBAT Falling Below ICHG/10
100 0.75 400 2 1000 3
tRECHARGE Recharge Comparator Filter Time tTERM IPROG Termination Comparator Filter Time PROG Pin Pull-Up Current
Note 1: Absolute Maximum Ratings are those values beyond which the life of the device may be impaired. Note 2: The EUP8054 are guaranteed to meet performance specifications from 0J to 70J . Specifications over the -40J to 85J operating temperature range are assured by design, characterization and correlation with statistical process controls. Note 3: See Thermal Considerations. Note 4: Supply current includes PROG pin current (approximately 100A) but does not include any current delivered to the battery through the BAT pin (approximately 100mA). Note 5: This parameter is not applicable to the EUP8054X. Note 6: I TERM is expressed as a fraction of measured full charge current with indicated PROG resistor.
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Typical Operating Characteristics
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Block Diagram
Figure 6. Block Diagram
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Operation
The EUP8054 is a single cell lithium-ion battery charger using a constant-current/constant-voltage algorithm. It can deliver up to 800mA of charge current (using a good thermal PCB layout) with a final float voltage accuracy of 1%. The EUP8054 includes an internal P-channel power MOSFET and thermal regulation circuitry. No blocking diode or external current sense resistor is required; thus, the basic charger circuit requires only two external components. Furthermore, the EUP8054 is capable of operating from a USB power source. Normal Charge Cycle A charge cycle begins when the voltage at the VCC pin rises above the UVLO threshold level and a 1% program resistor is connected from the PROG pin to ground or when a battery is connected to the charger output. If the BAT pin is less than 2.9V, the charger enters trickle charge mode. In this mode, the EUP8054 supplies approximately 1/10 the programmed charge current to bring the battery voltage up to a safe level for full current charging. (Note: The EUP8054X does not include this trickle charge feature). When the BAT pin voltage rises above 2.9V, the charger enters constant-current mode, where the programmed charge current is supplied to the battery. When the BAT pin approaches the final float voltage (4.2V), the EUP8054 enters constant-voltage mode and the charge current begins to decrease. When the charge current drops to 1/10 of the programmed value, the charge cycle ends. Programming Charge Current The charge current is programmed using a single resistor from the PROG pin to ground. The battery charge current is 1000 times the current out of the PROG pin. The program resistor and the charge current are calculated using the following equations:
R PROG =
Charge Termination
A charge cycle is terminated when the charge current falls to 1/10th the programmed value after the final float voltage is reached. This condition is detected by using an internal, filtered comparator to monitor the PROG pin. When the PROG pin voltage falls below 100mV for longer than tTERM (typically 1ms), charging is terminated. The charge current is latched off and the EUP8054 enters standby mode, where the input supply current drops to 200A. When charging, transient loads on the BAT pin can cause the PROG pin to fall below 100mV for short periods of time before the DC charge current has dropped to 1/10th the programmed value. The 1ms filter time (tTERM) on the termination comparator ensures that transient loads of this nature do not result in premature charge cycle termination. Once the average charge current drops below 1/10th the programmed value, the EUP8054 terminates the charge cycle and ceases to provide any current through the BAT pin. In this state, all loads on the BAT pin must be supplied by the battery. The EUP8054 constantly monitors the BAT pin voltage in standby mode. If this voltage drops below the 4.05V recharge threshold (VRECHRG), another charge cycle begins and current is once again supplied to the battery. To manually restart a charge cycle when in standby mode, the input voltage must be removed and reapplied, or the charger must be shut down and restarted using the PROG pin. Figure 7 shows the state diagram of a typical charge cycle.
Charge Status Indicator ( CHRG )
1000V 1000V , I CHG = I CHG R PROG
The charge current out of the BAT pin can be determined at any time by monitoring the PROG pin voltage using the following equation:
I BAT =
The charge status output has three different states: strong pull-down(~10mA), weak pull-down (~12A) and high impedance. The strong pull-down state indicates that the EUP8054 is in a charge cycle. Once the charge cycle has terminated , the pin state is determined by undervoltage lockout conditions. A weak pull-down indicates that VCC meets the UVLO conditions and the EUP8054 is ready to charge. High impedance indicates that the EUP8054 is in undervoltage lockout mode: either VCC is less than 100mV above the BAT pin voltage or insufficient voltage is applied to the VCC pin. A microprocessor can be used to distinguish between these three states -this method is discussed in the Applications Information section.
VPROG * 1000 R PROG
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Thermal Limiting An internal thermal feedback loop reduces the programmed charge current if the die temperature attempts to rise above a preset value of approximately 120J . This feature protects the EUP8054 from excessive temperature and allows the user to push the limits of the power handling capability of a given circuit board without risk of damaging the EUP8054. The charge current can be set according to typical (not worst-case) ambient temperature with the assurance that the charger will automatically reduce the current in worst-case conditions. ThinSOT power considerations are discussed further in the Applications Information section.
Undervoltage Lockout (UVLO) An internal undervoltage lockout circuit monitors the input voltage and keeps the charger in shutdown mode until VCC rises above the undervoltage lockout threshold .The UVLO circuit has a built-in hysteresis of 200mV. Furthermore, to protect against reverse current in the power MOSFET, the UVLO circuit keeps the charger in shutdown mode if VCC falls to within 30mV of the battery voltage. If the UVLO comparator is tripped, the charger will not come out of shutdown mode until VCC rises 100mV above the battery voltage. Manual Shutdown At any point in the charge cycle, the EUP8054 can be put into shutdown mode by removing RPROG thus floating the PROG pin. This reduces the battery drain current to less than 2A and the supply current to less than 50A. A new charge cycle can be initiated by reconnecting the program resistor. In manual shutdown, the CHRG pin is in a weak pull-down state as long as VCC is high enough to exceed the UVLO conditions. The CHRG pin is in a high impedance state if the EUP8054 is in undervoltage lockout mode: either VCC is within 100mV of the BAT pin voltage or insufficient voltage is applied to the VCC pin. Automatic Recharge Once the charge cycle is terminated, the EUP8054 continuously monitors the voltage on the BAT pin using a comparator with a 2ms filter time (tRECHARGE). A charge cycle restarts when the battery voltage falls below 4.05V (which corresponds to approximately 80% to 90% battery capacity). This ensures that the battery is kept at or near a fully charged condition and eliminates the need for periodic charge cycle initiations. CHRG output enters a strong pull-down state during recharge cycles.
Figure 7. State Diagram of a Typical Charge Cycle
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Application Information
Stability Considerations The constant-voltage mode feedback loop is stable without an output capacitor provided a battery is connected to the charger output. With no battery present, an output capacitor is recommended to reduce ripple voltage. When using high value, low ESR ceramic capacitors, it is recommended to add a 1 resistor in series with the capacitor. No series resistor is needed if tantalum capacitors are used. In constant-current mode, the PROG pin is in the feedback loop, not the battery. The constant-current mode stability is affected by the impedance at the PROG pin. With no additional capacitance on the PROG pin, the charger is stable with program resistor values as high as 20k. However, additional capacitance on this node reduces the maximum allowed program resistor. The pole frequency at the PROG pin should be kept above 100kHz. Therefore, if the PROG pin is loaded with a capacitance, CPROG, the following equation can be used to calculate the maximum resistance value for RPROG: Power Dissipation The conditions that cause the EUP8054 to reduce charge current through thermal feedback can be approximated by considering the power dissipated in the IC. Nearly all of this power dissipation is generated by the internal MOSFET--this is calculated to be approximately:
PD=(VCC
VBAT) * IBAT
where PD is the power dissipated, VCC is the input supply voltage, VBAT is the battery voltage and IBAT is the charge current. The approximate ambient temperature at which the thermal feedback begins to protect the IC is: TA=120J -PDc JA TA=120J -(VCC-VBAT) * IBAT *
JA
R PROG
1 5 *C 2 * 10
PROG
Example: An EUP8054 operating from a 5V USB supply is programmed to supply 400mA full-scale current to a discharged Li-Ion battery with a voltage of 3.75V. Assuming c JA is 150J /W (see Board Layout Considerations ), the ambient temperature at which the EUP8054 will begin to reduce the charge current is approximately: TA=120J -(5V-3.75V) * (400mA) * 150J /W TA=120J -0.5W * 150J /W=120J-75J TA=45J The EUP8054 can be used above 45J ambient, but the charge current will be reduced from 400mA. The approximate current at a given ambient temperature can be approximated by: I BAT =
Average, rather than instantaneous, charge current may be of interest to the user. For example, if a switching power supply operating in low current mode is connected in parallel with the battery, the average current being pulled out of the BAT pin is typically of more interest than the instantaneous current pulses. In such a case, a simple RC filter can be used on the PROG pin to measure the average battery current as shown in Figure 8. A 10k resistor has been added between the PROG pin and the filter capacitor to ensure stability.
(VCC - VBAT ) * JA
120C -T A
Using the previous example with an ambient temperature of 60J , the charge current will be reduced to approximately: 120C - 60C 60C = I BAT = (5V - 3.75V ) * 150C / W 187.5C / A I BAT = 320mA Moreover, when thermal feedback reduces the charge current, the voltage at the PROG pin is also reduced proportionally as discussed in the Operation section. It is important to remember that EUP8054 applications do not need to be designed for worst-case thermal conditions since the IC will automatically reduce power dissipation when the junction temperature reaches approximately 120J .
Figure 8. Isolating Capacitive Load on PROG Pin and Filtering
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Thermal Considerations Because of the small size of the ThinSOT package, it is very important to use a good thermal PC board layout to maximize the available charge current. The thermal path for the heat generated by the IC is from the die to the copper lead frame, through the package leads, (especially the ground lead) to the PC board copper. The PC board copper is the heat sink. The footprint copper pads should be as wide as possible and expand out to larger copper areas to spread and dissipate the heat to the surrounding ambient. Feedthrough vias to inner or backside copper layers are also useful in improving the overall thermal performance of the charger .Other heat sources on the board, not related to the charger , must also be considered when designing a PC board layout because they will affect overall temperature rise and the maximum charge current.
Figure 9. A Circuit to Maximize Thermal Mode Charge Current
Solving for IBAT using the quadratic formaula2
I BAT =
Increasing Thermal Regulation Current
Reducing the voltage drop across the internal MOSFET can significantly decrease the power dissipation in the IC. This has the effect of increasing the current delivered to the battery during thermal regulation. One method is by dissipating some of the power through an external component, such as a resistor or diode. Example: An EUP8054 operating from a 5V wall adapter is programmed to supply 800mA full-scale current to a discharged Li-Ion battery with a voltage of 3.75V. Assuming c JA is 125J /W, the approximate charge current at an ambient temperature of 25J is: I BAT =
(VS - VBAT ) - (VS - VBAT )2 4R CC (120C - TA )
JA 2RCC
Using RCC = 0.25, VS = 5V, VBAT = 3.75V, TA = 25J and JA = 125J /W we can calculate the thermally regulated charge current to be:
I BAT = 708.4mA
(5V - 3.75V ) * 125C / W
120C - 25C
= 608mA
While this application delivers more energy to the battery and reduces charge time in thermal mode, it may actually lengthen charge time in voltage mode if VCC becomes low enough to put the EUP8054 into dropout. This technique works best when RCC values are minimized to keep component size small and avoid dropout. Remember to choose a resistor with adequate power handling capability.
VCC Bypass Capacitor Many types of capacitors can be used for input bypassing, however, caution must be exercised when using multilayer ceramic capacitors. Because of the self-resonant and high Q characteristics of some types of ceramic capacitors, high voltage transients can be generated under some start-up conditions, such as connecting the charger input to a live power source .Adding a 1.5[ resistor in series with an X5R ceramic capacitor will minimize start-up voltage transients.
By dropping voltage across a resistor in series with a 5V wall adapter (shown in Figure 9), the on-chip power dissipation can be decreased, thus increasing the thermally regulated charge current
I BAT =
(VS - I BATR CC - VBAT ) * JA
120C - 25C
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Charge Current Soft-Start The EUP8054 includes a soft-start circuit to minimize the inrush current at the start of a charge cycle. When a charge cycle is initiated, the charge current ramps from zero to the full-scale current over a period of approximately 100s. This has the effect of minimizing the transient current load on the power supply during start-up. CHRG Status Output Pin
2k pull-up resistor. To determine if there is a weak pull-down current, the OUT pin should be forced to a high impedance state. The weak current source will pull the IN pin low through the 800k resistor; if CHRG is high impedance, the IN pin will be pulled high, indicating that the part is in a UVLO state.
Reverse Polarity Input Voltage Protection
The CHRG pin can provide an indication that the input voltage is greater than the undervoltage lockout threshold level. A weak pull-down current of approximately 12A indicates that sufficient voltage is applied to VCC to begin charging. When a discharged battery is connected to the charger, the constant current portion of the charge cycle begins and the CHRG pin pulls to ground. The CHRG pin can sink up to 10mA to drive an LED that indicates that a charge cycle is in progress. When the battery is nearing full charge, the charger enters the constant-voltage portion of the charge cycle and the charge current begins to drop. When the charge current drops below 1/10 of the programmed current, the charge cycle ends and the strong pull-down is replaced by the 12A pull-down, indicating that the charge cycle has ended. If the input voltage is removed or drops below the undervoltage lockout threshold, the CHRG pin becomes high impedance. Figure 10 shows that by using two different value pull-up resistors, a microprocessor can detect all three states from this pin.
In some applications, protection from reverse polarity voltage on VCC is desired .If the supply voltage is high enough, a series blocking diode can be used. In other cases, where the voltage drop must be kept low a P-channel MOSFET can be used (as shown in Figure 11.)
Figure 11. Low Loss Input Reverse Polarity Protection USB and Wall Adapter Power The EUP8054 allows charging from both a wall adapter and a USB port. Figure 12 shows an example of how to combine wall adapter and USB power inputs. A P-channel MOSFET, MP1,is used to prevent back conducting into the USB port when a wall adapter is present and a Schottky diode, D1, is used to prevent USB power loss through the 1k pull-down resistor. Typically a wall adapter can supply more current than the 500mA-limited USB port. Therefore, an N-channel MOSFET, MN1, and extra 10k program resistor are used to increase the charge current to 600mA when the wall adapter is present.
Figure 10. Using a Microprocessor to Determine
CHRG State
To detect when the EUP8054 is in charge mode, force the digital output pin (OUT) high and measure the voltage at the CHRG pin. The N-channel MOSFET will pull the pin voltage low even with the 2k pull-up resistor. Once the charge cycle terminates, the N-channel MOSFET is turned off and a 12A current source is connected to the CHRG pin. The IN pin will then be pulled high by the
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Figure 12. Combining Wall Adapter and USB Power
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Packaging Information
TSOT-25
SYMBOLS A A1 D E1 E L b e
MILLIMETERS MIN. MAX. 1.00 0.00 0.10 2.90 1.60 2.60 3.00 0.30 0.60 0.30 0.56 0.95
INCHES MIN. 0.000 0.114 0.063 0.102 0.012 0.012 0.037 0.118 0.024 0.022 MAX. 0.039 0.004
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Packaging Information
TDFN-6
SYMBOLS A A1 b D D1 E E1 e L
MILLIMETERS MIN. MAX. 0.70 0.90 0.00 0.05 0.30 0.50 2.85 3.15 2.30 2.85 3.15 1.50 0.95 0.38 0.58
INCHES MIN. 0.028 0.000 0.012 0.112 0.090 0.112 0.059 0.037 0.015 0.023 0.124 MAX. 0.035 0.002 0.020 0.124
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